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MFG Platform🏭 Production Ready

Trace-360

End-to-End Material Tracing & Production Control

Transform manual manufacturing processes into a digital, traceable, and optimized operation. Complete visibility from raw material to finished product with real-time quality and cost insights.

The Problem

The Manufacturing Challenge

Most manufacturing facilities still rely on manual processes, spreadsheets, and paper logs — creating visibility gaps, quality risks, and operational inefficiency.

Challenges

Core Challenges

📊
Manual Data Collection
Material tracking done manually at every step — spreadsheets, paper logs, and fragmented information across departments.
🔗
Broken Traceability
No end-to-end visibility of raw materials through manufacturing — cannot trace heat codes, supplier details, or quality parameters.
⏱️
Cycle Time Delays
Planned vs actual cycle time gaps are unknown — interdependencies make it impossible to identify bottlenecks.
✅
Quality Check Chaos
Quality checks captured manually in sheets — rework and rejection reasons scattered across different documents.
📈
No Cost Insights
Difficult to estimate raw material requirements and overall product costs accurately — relying on manual experience.
🏭
Machine Visibility Gap
Unknown machine utilization and cycle times per process — cannot optimize resource allocation or maintenance.

Features

Key Features

📋Recipe Master
Recipe Master — Product Blueprint
Define complete product hierarchy, processes, raw material requirements, man-hours, and cost estimation in one unified platform.
🔍Recipe Master
Material Requirement Analysis
Accurately calculate raw material, consumables, and resources needed per product or part.
💼Recipe Master
Cost Estimation & Bidding
Precise product manufacturing cost analysis with machine utilization mapping.
🏭Recipe Master
Machine Utilization Planning
Map processes to machines with cycle times — plan and allocate resources efficiently.
📱Trace 360
QR-Based Process Tracking
Scan QR codes at each assembly line to capture real-time process start, stop, and completion with automatic timestamp recording.
📊Trace 360
Real-Time Dashboard
Monitor batch progress, part registration status, cycle times, and quality check results instantly.
✅Trace 360
Quality Check Integration
Capture quality parameters, rework reasons, and rejections digitally — understand root causes.
🔗Trace 360
End-to-End Traceability
Complete digital trace of every part — from raw material through all processes to finished product delivery.

Implementation

Implementation

Step-by-step implementation process

01
Define Product Recipe
Create complete product hierarchy, process flow, and resource requirements using Recipe Master.
02
Create Production Batch
Define batch with product quantity and timeline — system auto-calculates parts, processes, and resources needed.
03
Register Parts with QR Codes
Assign unique QR codes to each part with heat code and material details — takes just 5 seconds per part.
04
Deploy QR Codes at Workstations
Place Job Start, Job Stop, and Job Complete QR codes at each assembly line workstation.
05
Capture Process Execution
Workers scan QR codes to log process start, stop, and completion — real-time cycle time and status tracking.
06
Quality Checks & Completion
Perform quality checks, record pass/fail/rework status, and complete batch with full digital traceability.

Industries

Industry Applications

🚗
Automotive Manufacturing
Complex assemblies with multiple suppliers — ensure heat code traceability and regulatory compliance per part.
⚙️
Heavy Equipment
Large fabricated components requiring material certification — maintain complete traceability for warranty and recalls.
🏢
Metal Fabrication
Sheet metal processing with multiple heat codes — track each material lot through cutting, bending, welding, finishing.
📱
Electronics Assembly
Multi-level BOMs with supplier tracking — ensure quality compliance and prevent defective batches.
🛠️
Custom Equipment
Job-based manufacturing with unique specifications — cost estimation, resource planning, and progress tracking.
🏭
Contract Manufacturing
Multiple customers with different requirements — accurate costing, timely delivery, and quality documentation.

Integrations

Integration Capabilities

🗄️
ERP Systems
SAP, Oracle, and custom ERP for material and cost data integration
📊
BI & Analytics
Tableau, Power BI, and custom dashboards for advanced reporting
📱
Mobile & Devices
Android/iOS apps, Industrial tablets, PDA, RFID scanners
☁️
Cloud Platforms
AWS, Azure cloud deployment with on-premise options

FAQ

Frequently Asked Questions

Everything you need to know

Ready to Digitize Your Manufacturing?

Join manufacturers achieving 60-70% cycle time reduction, 100% material traceability, and 40-50% cost savings with Trace 360.